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⚙ Mechanics of Materials

Bolted Joint

Which bolt holds your parts together, and how tight should it be? Choose a metric bolt and strength class, enter the loads, and get the preload, the tightening torque and checks against slipping, separating, yielding and fatigue — or let the calculator find the smallest bolt that works.

FastenersVDI 2230 (simplified)Torque
Inputs
Input examples
What to do
The bolt is tightened to 90% of its yield strength, as is usual practice. Loads are per bolt. The joint stiffness is estimated with the VDI 2230 substitute cone for wide plates; for critical joints, do a full VDI 2230 analysis or a test.
The bolt
Loads on one bolt
The load
The joint
Tightening

How Does a Bolted Joint Work?

Tightening a bolt stretches it like a very stiff spring, and that spring squeezes the parts together with the preload. As long as the parts stay pressed together, friction carries sideways loads and the bolt hardly notices loads that pull the parts apart: most of that load just reduces the clamping pressure.

Only a small share — the load factor Φ — reaches the bolt as extra tension. That is why a properly preloaded bolt survives loads that would quickly break a loose one. Most of the tightening torque (about 90%) is lost to friction in the thread and under the head, so lubrication changes the preload a lot.

8.8Rm 800, Rp 640 MPa
≈ 90%torque lost to friction
Φ ≈ 0.1load share of the bolt
FKR > 0parts stay closed

Joint Diagram

force vs. deformation
bolt (stretches)
clamped parts (compress)
with the axial load
Result
Enter the values above

Metric Threads

max. preload and torque, 8.8, μ = 0.12
SizePitchAsFMMA

Worked Techniques

Maximum Preload

While tightening, the bolt carries tension and twisting at the same time. The preload is chosen so that both together reach ν = 90% of the yield strength.

Example: 
Load Factor

The bolt (resilience δS) and the clamped parts (δP) share the axial load. Stiff parts and a long, slender bolt keep Φ small. The factor n = 0.5 assumes the load enters halfway into the parts.

Example: steel parts, lk = 2d: Φ ≈ 0.1.
Tightening Scatter

Friction varies from bolt to bolt, so the same torque gives different preloads. With a torque wrench the weakest bolt may have only 1/1.6 of the maximum preload; the joint must still hold with that, after the surfaces have settled a little.

Example: 

Sources & Verification

References
  1. R. G. Budynas & J. K. Nisbett, Shigley’s Mechanical Engineering Design, 10th ed., McGraw-Hill, 2015 — Ch. 8 (Screws, Fasteners, and the Design of Nonpermanent Joints).